Smart Coal Bunker

A SmartCoalBunker is a kind of gravity-fed coal bunker which utilizes a fuel dispenser that is gravity-fed to fill the coal bucket. When the coal bunker is fully filled the shute will automatically close. The bunker comes with a box inside, but must be put together before it is used.

Innovative storage bunker

A Tata steel plant in the UK has created an ingenuous storage bunker for coal. The bunker can hold four thousand 12 Bag Coal Bunker tonnes of coal. It also has a an insert system with multiple stages that solves many of the issues that come with coal flow. It allows flow to previously "dead" areas of the bunker.

The coal silos are huge dusty structures that can hold several hours' supply. This quantity of coal is essential for the continuous operation of a power plant that is powered by coal. This is why the end-user wants to control the amount of coal stored in these silos. It also helps avoid interruptions during the process.

A new storage bunker with a unique design was developed by Niall Walsh and his team. After his mother was diagnosed with arthritis, Niall Walsh created the SmartBunker. This product makes the process of transporting and storing heavy goods simpler. It is also waterproof and airtight and galvanised steel coal bunker can be easily refilled. Its design also permits it to be anchored to the ground. In addition, it helps keep the freshness of animal feed by making sure that there is no condensation.

After 35 to 41 days the temperature of the coal stored in the bunker storage compartment decreases gradually between 345 and 350 K. After 41 days, the temperature decreases quickly. This is an indication of the system's ability regulate temperature. The temperature decreases, and the coal in the storage bunder starts to cool.

Problems with traditional coal bunker

Traditional coal bunkers can be problematic in a variety of ways. First coal is a porous, homogeneous medium. This material can become fragile and brittle when it isn't properly hydrated by air or water. This can cause structural damage to silo walls, floors feeders, walls, or other equipment.

The second issue is that the coal is often mixed with slush or other materials, reducing its flow efficiency when it is discharged. This issue is particularly acute during the high-moisture lunar season. The need for manual intervention is frequently needed to stimulate coal flow. This is inefficient and ineffective and is not a long-term sustainable solution.

A typical coal bunker is usually 38 m high and 40 meters wide. It has two ports for coal unloading at its top , and two funnel-shaped coal outlets below. The temperatures of the outlet and inlet will decrease rapidly since they are not sealed. The T-max of the coal bunker following the inert gas has been injected is still high, but it is slowly decreasing. This is because of the gradual diffusion CO2 gas, 12 bag coal bunker which decreases oxygen concentration in areas with high temperatures.

Since the conventional coal bunker designs are not stable the design has been created to overcome these challenges. To address these two main issues, an insert system that is multi-stage is used in a brand new better, more efficient design. First, a new kind of bearing system is required. Second, the coal bunker should have an extremely strong supporting system to avoid rock movement.

Benefits

Smart coal bunkers provide a variety of advantages. It makes it less necessary to lift heavy loads, eliminates waste and ensures that fuel or feed is dry. It also comes with a specially-designed alcove that can be used for bucket filling. It has been approved by multiple industry bodies.

The SmartBunker is weatherproof, and its lockable lid keeps water from entering the bunker. It is also simple to refill. The hatch is designed at the shoulder height and can hold up to 200kg of coal. It is not compatible with certain types of coal.

The smart coal bunker comes with an advantages in that it can measure the level of coal in real time. It has three smart cameras that are placed at various angles. In extreme environments, it could be used to monitor multiple coal bunkers. This permits more thorough analysis of coal levels.

Cost of a smart coke bunker

A well-designed coal bunker can be very costly to purchase. The product is weatherproof and comes with a an enclosed lid that prevents the ingress of water. It can also hold 200kg of coal, and is easy to refill. However, some types of coal may not work with the SmartBunker.

The bunker is equipped with sensors that keep track of the temperature of coal in order to prevent the risk of wind-driven fires. The temperature sensors are placed between 600 and 600 meters from the control room. These sensors measure the temperature inside the coal mountain, that changes from time time. The system shuts itself off automatically when the bunker is fully filled.

Fully automated fueling eliminates overtime and labor costs. This is the first project of its kind in the world. It will be located at Luminant's Baldwin Power Station and is the first of its kind in the world. Dave Wombacher, the Baldwin Power Station's Senior Engineer is responsible for the running of the plant. Prior to his current position, Wombacher was the Mechanical Maintenance Supervisor at US Steel - Granite City Works.

Niall's "light bulb moment"

Smart coal bunkers are a novel method of storing coal. Its unique design keeps the coal dry and accessible and makes the process of getting it stored and distributed easy. The benefits of this product extend beyond coal storage to other areas too.

After realizing the amount of coal wasted in a conventional coal bunker, Niall Walsh became determined to improve the efficiency of the bunker. He was also worried about the mess left in the storage areas. He quit his job in the construction industry and began to experiment with plastic lamp shades to find an alternative design.

Hetas approval

The Smart Bunker has been approved by the Hetas testing agency. The design and mechanism for dispensing makes it easy to use. The handle can be pulled down to release coal. Once the coal is dispensed the handle will return and stop. This makes the bunker suitable for outdoor and indoor use.

The HETAS approval reassures customers that their fuel is safe and conforms to the environmental standards. HETAS is an independent organization dedicated to a cleaner and more efficient burning. They are responsible for certification of the safety of fuels, appliances and other products. They operate a competent person scheme in the UK and work closely with local authorities to comply with the requirements of air quality legislation.

Dispensing mechanism

The SmartBunker is a brand new and innovative storage bunker. It features a spring-loaded lever on the side which releases the stacked item from the bottom of the container. It is made of medium density UV-resistant polyethylene that keeps the fuel dry. Bunker's unique design removes the need to use shovels and decreases the likelihood of bending. You can reuse the 12 bag coal bunker, which is another great benefit.

The model is based upon the coal bunker's symmetrical design with an upper border at the floor of the belt conveyor roadway. A distressed zone is an area of the coal bunker that isn't submerged under ground pressure. The rock parameters used in the model were identical to the ones employed in FLAC.

A new type of coal bunker has been designed to replace the traditional vertical coal bunker. The new design addresses two issues in the coal bunker. It is required to be fitted with an entirely new bearing system. The second requirement is that the structure be strong enough to stand up to the weight of coal.